W12 Series 12mm and 2500mm Pre-bending Hydraulic PLC Control 4 roller plate bending machine from China manufacturer

W12 Series 12mm and 2500mm Pre-bending Hydraulic PLC Control 4 roller plate bending machine

Price:	18000.0~28000.0 USD
Payment Terms:	T/T,L/C,D/A,D/P,WU
Place of Origin:	Anhui, China (Mainland)


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Product Detail

Model No.: W12-12x2500

Production Capacity: 15 sets/25days

Delivery Date: 60days

Raw Material: Sheet / Plate Rolling

Extra Services: Machining

Certification: CE

Brand Name: Accurl

Max crimp width(mm): 2500mm

Electric: Schneider

Means of Transport: Ocean,Land,Air

Packing: standard exporting packing

Power: Hydraulic

Machine Type: Roll Forming Machine

Automation: Automatic

Material / Metal Processed: Carbon Steel

Max Rolling Thickness(mm): 12mm

Main Motor: Simens

1.PLC touch screen
2.Siemens motor,Schneider electric system
3.Bosch Valve and Yuken hydraulic system
4.Pre-Bending

Hydraulic CNC Four Roller Rolling Machine

Accurl Machine are professional manufacturer of Metal Forming Machine.

By 2015, we have already been in this field for 17 years.

Our new factory covers a total area of 46,600 square meters.

We professional R&D team, and we have World-class design and manufacturing capabilities.

1. The machine widely used in petroleum, chemical industry, cement, boiler, shipbuilding,aviation, water conservancy, power transmission towers and other machinery and equipment. Its working principle is rotating bending deformation. For the upper roller can be moved no matter up and down, but also horizontally, so no need additional press or equipment, can realize prebending, bending, as well as correction of the workpiece.

2.The whole structure of Hydraulic Plate rolling machine :

1.Totally European design,streamlined looking,frames of our machines are fabricated, welded steel (ST-52). Roll shafts, materials and bearings used in production are European quality. Also the torque limit of the machines is very high. NC playback and CNC graphic control systems are available as optional accessory.
2.The main structure of the equipment includes upper roller, lower roller and horizontal movement mechanism, supporting mechanism,main drive mechanism,downturn system, left and right machine frame, chassis and balance mechanism, hydraulic and electrical control systems.
3.The model MH has both the upper and the lower roll powered with hydraulic motor and planetary gear box.

1.Totally European design,streamlined looking,frames of our machines are fabricated, welded steel (ST-52). Roll shafts, materials and bearings used in production are European quality. Also the torque limit of the machines is very high. NC playback and CNC graphic control systems are available as optional accessory.

2.The main structure of the equipment includes upper roller, lower roller and horizontal movement mechanism, supporting mechanism,main drive mechanism,downturn system, left and right machine frame, chassis and balance mechanism, hydraulic and electrical control systems.

3.The model MH has both the upper and the lower roll powered with hydraulic motor and planetary gear box.

3.The Feature of Hydraulic Plate Rolling machine :

1. High precision pre-bending, freely setup the width of plate. Upper roller presses the plate end for pre-bending.
2. Upper roller likes drum with collaboration of carrier roller permit continual bending of any thickness of plate.
3. Safe work, fixed two down roller, upper roller does horizontal and vertical movement, and the plate don't move during upper roller moving.
4. Unitary structure, convenient to move the whole machine as machine has a hardy under pan. No need to anchor bolt.
5. Different use has different control way, like top numerical control and below numerical control.
6.Through exclusive technology, AccurL can develop cones as easily as competitive machines can develop cylinders. And it eliminates scarring on the surface of shell or roll and also eliminates, in most cases, the need for grinding the lamination (bullnosing) on the minor diameter edge.

1. High precision pre-bending, freely setup the width of plate. Upper roller presses the plate end for pre-bending.

2. Upper roller likes drum with collaboration of carrier roller permit continual bending of any thickness of plate.

3. Safe work, fixed two down roller, upper roller does horizontal and vertical movement, and the plate don't move during upper roller moving.

4. Unitary structure, convenient to move the whole machine as machine has a hardy under pan. No need to anchor bolt.

5. Different use has different control way, like top numerical control and below numerical control.

6.Through exclusive technology, AccurL can develop cones as easily as competitive machines can develop cylinders. And it eliminates scarring on the surface of shell or roll and also eliminates, in most cases, the need for grinding the lamination (bullnosing) on the minor diameter edge.

4.CNC control system:

1. Special bending aircraft, numerical control.
2. HMI (human machine interface), intelligent operation.
3. Self-compensating, single operate, high efficiency, safe and convenient.
4. Many models for choice, economic numerical control model, TC computerized numerical control.

1. Special bending aircraft, numerical control.

2. HMI (human machine interface), intelligent operation.

3. Self-compensating, single operate, high efficiency, safe and convenient.

4. Many models for choice, economic numerical control model, TC computerized numerical control.

5.Major parts of the manufacturing process :

1. Working rollers: cast steel ingot (chemical composition analysis): check performance-forging roughcast — forging annealing-UT flaw — roughing (mechanical tests)-heat treatment (hardening and tempering) — UT flaw — semi finishing — finishing — MT.

2. Large forgings: cylinder body, gear, gear shaft forging roughcast — surface inspection – roughing — UT flaw — UT flaw detector heat treatment — finishing semi—finishing — MT.

3. Welding structure: racks, chassis, wheel box

4. Plate into the factory (chemical composition analysis, mechanical properties test) — pretreatment — for sheet metal cutting-welding-seam UT or RT flaw — annealing treatment — roughing-finishing— vibration destressing—hot blasting —finishing

6.Configuration of Hydraulic Plate Rolling machine is follows:

1. Main power:Siemens Electrical made in Germany
2. Main electronic elements: Schneider made in France;
3. Axletree:Double-row self-aligning bearingfrom Germany
4. Main motor: Siemens Electrical made in Germany
5. Programmable logic controller PLC:OMRON products from Japan
6. Hydraulic system: Yuken made in Japan
7. Gear pump: made in China TaiWan ;
8. Work Roller:Material of work roller with 42CrMo Alloy steel.
9. Digital display system:Touch Screen for Delta
10 .Transducer:OMRON,Made in Japan
11. Automatic lubrication system:Sino-Japanese joint,which has block alarm

1. Main power:Siemens Electrical made in Germany

2. Main electronic elements: Schneider made in France;

3. Axletree:Double-row self-aligning bearingfrom Germany

4. Main motor: Siemens Electrical made in Germany

5. Programmable logic controller PLC:OMRON products from Japan

6. Hydraulic system: Yuken made in Japan

7. Gear pump: made in China TaiWan ;

8. Work Roller:Material of work roller with 42CrMo Alloy steel.

9. Digital display system:Touch Screen for Delta

10 .Transducer:OMRON,Made in Japan

11. Automatic lubrication system:Sino-Japanese joint,which has block alarm

Type	Max. rolling thickness (mm)	Max. rolling width (mm)	Rolling speed (m/min)	Pre-curved thickness (mm)	Upper roll diameter (mm)	Down roll diameter(mm)	Side-roll diameter(mm)	Dimension (mm)	Motor (Kw)
W12-12×2000	12	2000	5.45	10	260	260	200	560020002070	18.5
W12-12×2500	12	2500	5.5	10	300	300	220	630020001200	18.5
W12-12×4000	12	4000	4	10	410	360	280	760020001800	30
W12-16×2000	16	2000	5.5	12	300	300	220	580020001800	18.5
W12-16×2500	16	2500	6.5	12	330	330	260	681020001870	22
W12-20×2000	20	2000	6.5	16	330	330	260	600020001850	22
W12-20×2500	20	2500	6.5	16	360	360	280	685020002070	30
W12-20×3000	20	3000	4.5	16	410	400	320	73021002200	37
W12-25×2000	25	2000	6.5	22	360	360	280	630023002070	30
W12-25×2500	25	2500	5	22	410	400	320	800026002100	37
W12-25×3000	25	3000	5	22	480	480	400	900032002500	37
W12-25×4000	25	4000	4	22	560	520	420	1010035002900	45
W12-30×2000	30	2000	5	25	410	400	320	750026002500	37
W12-30×2500	30	2500	4.5	25	480	480	400	840025902600	37
W12--30×3000	30	3000	4	25	560	520	420	920035002900	45
W12--30×4000	30	4000	4	25	650	580	480	1020035002900	55
W12-40×2000	40	2000	4.5	36	480	480	400	820030002500	37
W12-40×2500	40	2500	4	36	560	520	420	870035002900	45
W12-40×3000	40	3000	4	36	650	580	480	920036003000	55
W12-80×3200	80	3200	3	70	800	780	620	1350035003800	75
W12-90×4000	90	4000	3	80	900	880	700	1500038004200	90